Automated & Integrated Solvent Recyclers

High-Capacity, Fully Automated Systems with Smart Integration and Industry-Leading Safety

When uptime, efficiency, and compliance are mission-critical, NexGen’s fully automated solvent distillation systems deliver. Designed for 24/7 operation, these systems simplify solvent management while maximizing recovery performance, safety, and ROI.

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Automated Solvent Recyclers, Built for Demanding Environments

From integrated vacuum assist to full IoT monitoring and remote support, these systems are engineered to do more, with less manual oversight. Whether you need seamless automation, scalable throughput, or tighter control over your waste stream, NexGen has a solution.

Key Benefits

All phases of the recovery cycle - loading, distillation, discharge - are automated for hands-free, continuous operation.

Track KPIs, process conditions, maintenance schedules, and energy use remotely through a cloud-based dashboard.

All systems are certified to meet UL 2208 and ATEX II 2G for use in Class 1 Division 1 environments.

Systems can be paired with buffer tanks, pumps, scrapers, vacuum kits, and external automation to integrate into your production line.

Up to 99% recovery rates, leaving behind only residual waste for minimal-volume disposal.

How Our Systems Work

1. Auto Load

Spent solvent is pumped into the tank or jacketed chamber.

2. Evaporation Begins

Heat and vacuum separate solvent from waste under controlled temperature conditions.

3. Condensation

Vapor is condensed into clean, reusable solvent.

4. Automated Sludge Discharge

Residue is retained and managed via automated discharge valve.

With DISTI-Link, real-time data is uploaded and monitored to ensure process control and performance optimization.

download the DISTI-Link brochure

and learn more about how the systems work

Available Models

ECO PLUS 202 / 400

ROTO PLUS 100 / 202 / 400

HR 600 / 1200

ROTO Next 100 / 202 / 400

What Sets ROTO Next Apart?

Gravimetric Filling

for precise material dosing

New Insulated Kettle

for 17% energy savings

DISTI-Link

with remote alerts, usage reports, and predictive maintenance

Shaftless Scraper System

for extreme cleaning and no clog zones

Best-in-class solution for

ESG goals + operational efficiency

Which One Is Right for Your Operations?

Daily Recovery Volume	Suggested System
200-400 gallons/day	ECO PLUS Series
250-600 gallons/day	ROTO PLUS or ROTO Next
1,000-3,000 gallons/day	HR Series

Industries We Support

These systems are built for facilities that want to eliminate manual waste handling and optimize their environmental performance at scale.

Print & Packaging

Integrate solvent recovery into large-scale flexo or gravure production lines.

Paint, Coating & Ink Manufacturers

Automate solvent recycling from continuous production and washdown cycles.

Automotive & Manufacturing

Close the loop on solvent use in robotic paint systems and automated wash bays.

Aerospace & Defense

Custom systems for high-throughput solvent recovery in precision manufacturing.

Battery & Electronics

High-purity solvent recovery systems designed for cleanroom or integrated production.

Chemical Manufacturing

Fully automated recovery from continuous process lines or solvent-heavy operations.

Cabinet & Furniture Manufacturing

Recover solvents from finishing and cleaning lines to reduce waste and support continuous operation.

Mechanical & Precision Engineering

Continuous cleaning and degreasing operations to reduce waste and support high-precision production.

Let’s Design a System That Fits

Whether you need remote monitoring, multi-stage recovery, or full system integration, NexGen offers flexible solvent recycling systems tailored to your exact needs.

Request a Custom Quote Or Talk to a System Specialist